Our Services

From 2-wall to 5-wall corrugated containers, we deliver new and used Gaylord boxes to Houston businesses at competitive prices. Same-day quotes, fast delivery, and recycling programs available.

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Serving Houston's industrial, manufacturing, and distribution sectors with over 25 years of combined packaging expertise

At Gaylords Houston, we specialize in providing high-quality corrugated bulk containers for every shipping and storage need. Whether you need lightweight 2-wall boxes for internal transfers or heavy-duty 5-wall containers for your most demanding applications, we have the inventory to meet your requirements.

Our Box Selection

2-Wall Gaylords: Cost-effective solutions for lighter loads and internal material transfers

3-Wall Gaylords: Our most popular option-standard heavy-duty construction for general shipping needs

4-Wall Gaylords: Extra-strength containers for demanding industrial applications

5-Wall Gaylords: Maximum durability for the heaviest loads and extended reuse

New & Used Inventory

We maintain a diverse inventory of both pristine new Gaylord boxes and quality-inspected used containers. Every used box undergoes rigorous quality assessment to ensure structural integrity, meeting industry standards for strength and durability. Choose used boxes to reduce costs by up to 50% while maintaining reliable performance.

Additional Services

• Custom sizing and printing options
• Recycling and buyback programs
• Bulk volume discounts
• Full truckload pricing (500+ boxes)
• Special features: breathable holes, moisture barriers, liquid-resistant liners, spouts for liquids, corner post options (HPT 41)

Standard Dimensions & Specifications

Common sizes include 48"x40"x40", 48"x48"x50", and 48"x40"x48", with full flap or partial flap bottom options. Weight capacities range from 1,000 to 3,000+ pounds depending on wall thickness and construction. Available in rectangular and octagonal shapes to accommodate various product types.

Manufacturing & Industrial

Gaylord boxes are the workhorse of modern manufacturing operations. Transport raw materials, plastic resin pellets, regrind materials, component parts, and work-in-process inventory efficiently. Perfect for organizing scrap materials and managing high-volume production waste streams.

Food & Agriculture

Safely ship bulk produce including watermelons, potatoes, onions, and grains. Our breathable design options ensure proper ventilation for fresh products. FDA-compliant new boxes available for direct food contact applications. Handle packaged foods, canned goods, and agricultural products with confidence.

Retail & E-Commerce

Streamline your warehouse operations with stackable Gaylord boxes. Ideal for seasonal inventory storage, textiles, books, loose parts organization, and returned merchandise processing. Optimize floor space with vertical pallet storage while maintaining easy access to products.

Recycling & Waste Management

Collect and transport paper, cardboard, plastic bottles, aluminum cans, metal scrap, electronic waste, and mixed recyclables. Organize materials by type for efficient processing. Our boxes withstand the rigors of recycling operations while supporting your sustainability goals.

Distribution & Logistics

Consolidate multiple shipments into single pallet-based loads to reduce freight costs. Perfect for LTL (less-than-truckload) shipping, cross-docking operations, and distribution center management. Maximize trailer space and minimize handling with standardized container sizes.

Unmatched Durability

Heavy-duty corrugated cardboard with multiple wall layers provides exceptional strength. Engineered to withstand stacking, forklifting, and repeated handling throughout your supply chain.

Versatile Design

Available in rectangular and octagonal shapes to accommodate various product types. From free-flowing materials to bulky components, there's a Gaylord configuration for your needs.

Superior Stackability

Designed specifically for vertical pallet storage, maximizing warehouse space efficiency. Stack multiple loaded boxes safely to optimize cubic footage and reduce storage costs.

Customization Options

Add your company logo, handling instructions, or product identification graphics. Choose custom sizes tailored to your specific products. Select specialized features like spouts for liquids or corner posts (HPT 41) for enhanced stability.

Space-Saving Reusability

Boxes fold flat when empty, reducing storage space requirements by up to 90%. Reuse containers multiple times to maximize your investment and minimize waste.

Cost-Effectiveness

Dramatically reduce packaging expenses compared to alternative shipping methods. Used Gaylord boxes offer 40-60% savings over new alternatives. Bulk consolidation reduces freight costs by minimizing shipment count.

Key Benefits

• Lower your total cost of ownership with used box alternatives
• Reduce freight expenses through shipment consolidation
• Support environmental sustainability with recycling programs
• Scale easily from small orders (25 boxes) to full truckloads (500+)
• Eliminate custom crating costs for irregular shipments
• Improve warehouse organization and inventory management

We're dedicated to providing Houston-area businesses with reliable, eco-friendly, and cost-effective bulk packaging solutions. As a locally-focused provider, we understand the unique needs of Texas industries-from petrochemical manufacturing to food distribution, retail warehousing to recycling operations.

Our Mission

To deliver exceptional value through quality products, responsive service, and sustainable practices that help Houston businesses operate more efficiently and responsibly.

What Sets Us Apart

Quality Assurance: Every used box passes our comprehensive inspection process. We evaluate structural integrity, cleanliness, and load-bearing capacity to ensure you receive containers that perform reliably.

Fast Delivery: Located in the Houston metro area, we provide rapid turnaround times. Most orders ship within 24-48 hours, with same-day delivery available for urgent needs.

Expert Support: Our dedicated team brings decades of packaging industry experience. We help you select the right box type, determine optimal quantities, and design customized solutions for unique applications.

Competitive Pricing: We offer volume-based discounts and transparent pricing with no hidden fees. Our used box program delivers premium quality at prices that protect your bottom line.

Sustainability Focus: Through our recycling and buyback programs, we keep corrugated containers in circulation longer, reducing waste and supporting your corporate sustainability initiatives.

Local Expertise: We know Houston's industrial landscape, transportation infrastructure, and seasonal business patterns. This local knowledge translates to better service and more relevant solutions for your operations.

Step 1: Browse Our Inventory

Explore available Gaylord box options by size, wall thickness, and condition. View real-time stock levels and typical availability for planning purposes.

Step 2: Specify Your Requirements

Tell us your exact needs: dimensions, wall construction (2-5 wall), quantity, special features (breathable holes, liners, printing), and any unique application requirements.

Step 3: Get Your Quote

Receive transparent pricing based on volume, delivery location, and timeline. We provide detailed quotes within 2-4 hours during business hours, often faster for standard configurations.

Step 4: Schedule Service

Choose your preferred delivery date and method. Options include standard delivery to your loading dock, tailgate service, or pickup at our facility for local customers.

Step 5: Fast, Reliable Transportation

Your boxes arrive on schedule via professional freight carrier or our delivery service. Track your shipment and receive advance notice of delivery timing.

Step 6: Ongoing Support

Need more boxes? Ready to recycle used containers? We provide continuous support including recycling programs, buyback options, and repeat order streamlining.

Understanding Wall Thickness

2-Wall Gaylord Boxes

Constructed from two layers of corrugated cardboard. Best for: lightweight materials under 500 lbs, internal facility transfers, temporary storage, parts organization. Most economical option for non-shipping applications.

3-Wall Gaylord Boxes

Three layers of corrugated material-our most popular choice. Best for: standard shipping applications, loads up to 1,500 lbs, recyclable materials, retail products, moderate-duty industrial use. Ideal balance of strength and cost.

4-Wall Gaylord Boxes

Four layers providing enhanced strength. Best for: heavy industrial parts, metal components, dense materials up to 2,500 lbs, international shipping, extended storage periods, multiple reuse cycles.

5-Wall Gaylord Boxes

Maximum five-layer construction. Best for: extreme-duty applications, loads exceeding 2,500 lbs, metal castings, machinery parts, export shipments, maximum reusability. The most durable option available.

Special Features Available

Breathable Holes: Ventilation for produce and agricultural products

Liquid-Resistant Liners: Poly or wax coating for moisture protection

Discharge Spouts: Easy dispensing of free-flowing materials

Corner Posts (HPT 41): Additional vertical support for heavy loads

Moisture Barriers: Protection from humidity and condensation

Custom Printing: Company branding, product codes, handling instructions

Specialty Bottoms: Reinforced, full-overlap, or tray-style options

Flexible Pricing for Every Budget

Single Box Pricing

Starting at $8-$15 per box for used containers

Starting at $18-$35 per box for new containers

Prices vary by size, wall thickness, and condition

Volume Discount Tiers

25-49 boxes: 10% savings over single-unit pricing

50-99 boxes: 15-20% savings

100-249 boxes: 20-25% savings

250+ boxes: 25-30% savings

Full truckload (500 boxes): Maximum discount-request custom quote

Used vs. New Comparison

Quality-inspected used boxes typically cost 40-60% less than new alternatives while providing comparable performance for most applications. New boxes recommended for food-grade applications, long-term storage, or when pristine appearance matters.

Delivery Structure

Local Houston delivery: Competitive flat rates based on quantity and location

Regional Texas delivery: Quoted per shipment based on distance

Full truckload orders: Delivery included in pricing

Customer pickup: Available at our facility-save on delivery costs

Recycling & Buyback Program

We purchase your used Gaylord boxes in good condition. Pricing based on quantity, condition, and box specifications. Turn your empty containers into cash while supporting sustainable practices.

Contact us for current pricing and availability-quotes provided within hours, not days.

What exactly is a Gaylord Box?

A Gaylord box is a large, heavy-duty corrugated bulk container designed for pallet-based shipping and storage. Also known as bulk bins, pallet boxes, or bulk containers, these oversized boxes typically measure 40-48 inches in width and length, with heights ranging from 36-50 inches. The term "Gaylord" originally came from the Gaylord Container Company, though it now refers to any pallet-sized corrugated box used for bulk material handling. Constructed from corrugated cardboard with multiple wall layers, they're designed to hold between 500 and 3,000+ pounds depending on wall thickness.

What's the difference between 2-wall, 3-wall, 4-wall, and 5-wall boxes?

The wall designation refers to the number of corrugated cardboard layers laminated together. More walls mean greater strength and load capacity. 2-wall boxes handle up to 500 lbs and work well for internal transfers. 3-wall boxes (most common) support 1,000-1,500 lbs for standard shipping. 4-wall boxes manage 2,000-2,500 lbs for heavy-duty industrial use. 5-wall boxes provide maximum strength for loads exceeding 2,500 lbs and the longest reusability. The additional layers increase both the weight capacity and the number of times the box can be reused.

How much do Gaylord boxes cost?

Pricing varies widely based on several factors: wall thickness (2-5 wall), condition (new vs. used), size, quantity ordered, special features, and delivery distance. Used boxes generally range from $8-$20 each, while new boxes cost $18-$40 each. Volume discounts significantly reduce per-unit costs-ordering 100+ boxes can save 20-30% compared to small quantities. Full truckload orders (500 boxes) receive maximum discounts. Special features like custom printing, moisture barriers, or non-standard sizes may increase costs. Contact us for specific pricing on your requirements.

What materials can be stored and shipped in Gaylord boxes?

Gaylord boxes accommodate an extensive range of materials: plastic pellets and regrind, paper and cardboard for recycling, produce and agricultural products, textiles and clothing, electronic components, metal parts and scrap, books and printed materials, packaged consumer goods, watermelons and grains, component parts, work-in-process inventory, and much more. Weight capacities range from 500 to 3,000+ pounds depending on box construction. Breathable designs work well for produce requiring ventilation. Avoid liquids without proper liners and extremely sharp objects that could puncture walls.

Are used Gaylord boxes safe and reliable?

Absolutely. Our used boxes undergo thorough inspection before sale. We evaluate structural integrity, checking for compromised corners, weakened walls, bottom damage, and overall stability. We assess cleanliness and previous contents to ensure appropriate reuse. Only boxes meeting our quality standards reach customers. Many used boxes are "once-used" containers from clean manufacturing environments, providing near-new performance at substantial savings-typically 40-60% less than new boxes. We clearly grade all used inventory so you know exactly what you're purchasing. All boxes meet industry standards for strength and durability.

How are Gaylord boxes transported and delivered?

Boxes arrive flat-folded on pallets via common freight carriers or our own delivery service. Standard orders (25-200 boxes) typically ship via LTL (less-than-truckload) freight with 3-5 day transit times within Texas. Larger orders may ship via dedicated truckload for faster delivery. Most Houston-area deliveries occur within 24-48 hours of order placement. We accommodate specific delivery requirements including liftgate service, inside delivery, and appointment scheduling. Boxes fold flat for efficient shipping, reducing transportation costs and storage space.

Do you offer box recycling and buyback programs?

Yes! We purchase used Gaylord boxes in good, reusable condition. We'll evaluate your empty boxes and provide competitive pricing based on quantity, box specifications, and condition. This turns your empty containers into revenue while supporting environmental sustainability. We also offer pickup services for large quantities. Our recycling program helps businesses close the loop on packaging materials while offsetting costs. It's an environmentally responsible solution that keeps corrugated containers in circulation longer and reduces waste.

Can boxes be customized with printing or special sizes?

Customization is available for new box orders. Options include: company logos and branding, product identification codes, handling instructions ("Fragile," "This Side Up"), regulatory markings, and multi-color graphics. We also fabricate custom sizes for unique applications, though minimum order quantities apply (typically 250-500 boxes for custom manufacturing). Lead times for custom orders range from 2-4 weeks. Standard inventory ships immediately. Special features like breathable holes, moisture barriers, spouts, and corner posts can also be added based on your specific needs.

What's included with delivery?

Standard delivery includes freight transportation to your loading dock or designated receiving area. Boxes arrive flat-folded on pallets for easy handling and storage. The driver will use a liftgate or unload at dock height depending on your facility. Unloading and pallet placement inside your warehouse can be arranged for an additional fee. We provide tracking information and delivery appointment confirmation. Removal of delivery pallets can be coordinated if needed. On-site loading assistance is also available for certain service packages.

Do you service my area of Houston?

We serve the entire Houston metropolitan area including downtown Houston, the Port of Houston, Pasadena, Baytown, Pearland, Sugar Land, Katy, The Woodlands, Conroe, and surrounding communities. We also deliver throughout Southeast Texas including Galveston, Beaumont, and Corpus Christi. Lead times vary by distance: same-day or next-day for Houston metro area, 1-2 days for nearby Texas cities, 3-5 days for broader Texas regions. Contact us to confirm service availability and delivery timelines for your specific location.

"We switched to Gaylords Houston for our packaging needs and immediately saved 40% on costs. Their used boxes are excellent quality, and delivery is always on time. The recycling program is an added bonus that helps our sustainability goals."

• Operations Manager, Houston Manufacturing Facility

"Fast, reliable, and professional. We order 200+ boxes monthly for our distribution center, and Gaylords Houston has never let us down. Their team understands our business and provides solutions, not just products."

• Supply Chain Director, E-Commerce Retailer

"The expertise here is unmatched. They helped us select the right box specifications for shipping delicate electronic components. No damage since we made the switch. Highly recommend."

• Warehouse Supervisor, Electronics Manufacturing

"Excellent service from quote to delivery. We needed custom-sized boxes for an unusual product, and they made it happen within our tight deadline. The pricing was competitive, and the quality exceeded expectations."

• Logistics Coordinator, Food Distribution Company

"Their buyback program is a game-changer. We generate hundreds of empty Gaylords monthly, and now they're a revenue source instead of a disposal cost. Win-win for our bottom line and the environment."

• Facility Manager, Recycling Operation

Primary Actions

Get a Free Quote - Receive detailed pricing within hours, not days. No obligations, no hidden fees.

Buy Now - Browse our in-stock inventory and place your order today for immediate processing.

Browse Inventory - Explore available sizes, wall thicknesses, and current stock levels.

Schedule Consultation - Speak with our packaging experts about your specific requirements and custom solutions.

Request Pricing - Submit your specifications for accurate, volume-based pricing tailored to your needs.

Additional Resources

Learn More | View Specifications | Download Product Guide | Speak with an Expert | Check Availability | Start Your Order

Business Hours:

Monday-Friday: 8:00 AM - 6:00 PM CST

Saturday: 9:00 AM - 2:00 PM CST

Our team responds to all inquiries within 2-4 business hours

Request a Quote

Contact Form Fields:

• Business Name
• Contact Person
• Phone Number
• Email Address
• Box Type Needed (2-wall, 3-wall, 4-wall, 5-wall)
• Condition Preference (New / Used / Either)
• Quantity Required
• Delivery Timeline
• Special Requirements or Questions

Response Commitment: Our team reviews every inquiry personally and responds within 4 business hours during normal operating hours. Urgent requests receive priority attention-contact us directly for immediate assistance.

Gaylords Houston - Quality Boxes. Reliable Service. Sustainable Solutions.